About Pharmaceutical Liquid Filling Line
Pharmaceutical Liquid Filling Line brought forth by us is designed to enable operator to pack >4000 pouch/hour with high precision and the best accuracy. This type of filling line is electrically driven, and is operated easily with the help of PLC operating unit. Made of top-grade stainless steel, it is equipped with safety alarms, which ring in case of any technical problems, and other allied reasons. Featured with imported gear box & motors, the complete Pharmaceutical Liquid Filling Line includes washing to labeling.
High Precision and VersatilityEngineered for accuracy, the filling line achieves 1% precision through advanced volumetric or peristaltic pumps. Its customizable filling head options allow adaptation to varying production requirements. Whether filling small oral solution bottles or larger syrup containers, the versatile design supports a wide array of pharmaceutical products.
Robust Construction & Safety FeaturesManufactured from stainless steel (SS 304/316), the line ensures long-lasting performance and hygiene compliance. Integrated safety measures such as emergency stop, interlocked guards, and overload protection safeguard both operators and your investment, making it suitable for regulatory environments.
Automated Operations & Easy IntegrationWith a PLC-based control system, touchscreen HMI, centralized lubrication, and automatic capping and labeling, this system streamlines production and simplifies operator training. The slat conveyor's speed is adjustable for optimal flow, while optional inline labeling provides comprehensive packaging solutions.
FAQ's of Pharmaceutical Liquid Filling Line:
Q: How does the liquid filling line ensure filling accuracy and minimize product waste?
A: The system utilizes volumetric or peristaltic pumps, achieving a filling accuracy of 1%. Features like no-drip nozzles and a 'No Bottle-No Fill' function reduce spillage and minimize product waste, ensuring consistent and efficient operation.
Q: What types of bottles and materials are compatible with this filling line?
A: The filling line accommodates bottles with diameters ranging from 22 mm to 100 mm, made of PET, glass, HDPE, or PP. This flexibility supports a wide spectrum of pharmaceutical bottle types and sizes.
Q: When should Clean-In-Place (CIP) cleaning be performed on the filling line?
A: CIP cleaning should be conducted according to your facility's hygiene standards, typically at the end of each production lot or shift. The CIP compatibility of the line facilitates efficient internal cleaning with minimal downtime.
Q: What is the process for changing bottle sizes or filling volumes on this equipment?
A: Changeover is designed to be quick and straightforward. Adjustments for bottle diameter, filling volume (10 ml to 500 ml), and speed can be made via the touchscreen HMI, minimizing downtime and ensuring flexible production.
Q: Where is this pharmaceutical liquid filling line typically used?
A: It is widely deployed in pharmaceutical manufacturing facilities across India and internationally, handling products such as liquid syrups and oral solutions. Its design meets strict industry requirements for hygiene, accuracy, and productivity.
Q: How does the integrated safety system protect operators and machinery?
A: The filling line is equipped with emergency stops, interlocked safety guards, and overload protection, effectively preventing accidents and equipment damage during operation.
Q: What are the main benefits of using this automatic filling line?
A: Users benefit from high throughput, precise and hygienic filling, automated capping and labeling, intuitive PLC controls, easy maintenance, and built-in safety, making it ideal for modern pharmaceutical production environments.