Vial Filling Stoppering And Capping Machine

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Vial Filling Stoppering And Capping Machine

Name: Vial Filling Stoppering And Capping Machine
Brand: LAXMI PHARMA EQUIPMENT
Price: 250000 -
Availability: InStock

Price 250000 - 120000000 INR/ Piece

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MOQ : 1 Piece

Vial Filling Stoppering And Capping Machine Specification

Features
No vial no fill system, servo motor driven, syringes based filling, auto stoppering & capping, GMP compliant, PLC based touchscreen control

Temperature
Ambient operating temperature

Phase
Single/Three Phase

Frequency
50/60 Hz

Usage & Applications
Vial filling, rubber stoppering, and aluminum capping for pharmaceutical, biotech, and chemical industries

Noise Level
Below 72 dB

Type
Automatic Vial Filling, Stoppering, and Capping Machine

Material
SS 316 / SS 304 Stainless Steel

Capacity
120 to 240 vials/min (varies by model)

Computerized
Yes

Control Mode
PLC Controlled

Voltage
230V AC

Power
3.5 kW

Weight (kg)
Approx. 900 kg

Dimension (L*W*H)
2500 mm x 1000 mm x 1700 mm

Color
Mirror finish / Silver

Vial Detection
Photo sensors for empty, filled, and capped vial detection

Operator Interface
Touchscreen HMI

Compressed Air Required
Minimum 6 Bar

Drive System
Servo Motor Driven

Capping System
Rotary capping/mechanical sealing

Documentation
IQ/OQ documentation provided

Changeover Time
Quick changeover for different vial sizes

Filling Accuracy
±1% depending on liquid & viscosity

Conveyor Height
850 ± 50 mm

Lubrication
Automatic lubrication system

Batch Data Logging
Yes, via PLC

Cleaning
Easy-to-clean design with minimal tool requirements

Stoppering System
Pick and Place system for rubber stoppers

Safety
Integrated safety guards & interlocks

Construction Standard
GMP Standard | FDA compliant design

Vial Size Range
2 ml to 30 ml

Vial Filling Stoppering And Capping Machine Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
3500000 Pieces Per Day

Delivery Time
45 Days

About Vial Filling Stoppering And Capping Machine

We are presenting a world-class Vial Filling Stoppering And Capping Machine, which makes 4-heads vial liquid filling & rubbers stoppering and capping faster and easier. All the liquid contact parts, which are easily removable for cleaning, are made from SS 316L whereas non-contact from SS 304 with matte finish, guaranteeing high durability, constant performance and low maintenance need. It has SS structure and cabinet with polycarbonate doors. Plus, it can run dry & wet rubber stoppers. Moreover, Vial Filling Stoppering And Capping Machine works with filling accuracy +1% depends upon nature of liquid, viscosity and volume.

Technical Specifications:

Machine operation	Left to Right
Filling Range	10ml to 500ml single stroke
Input Vial Range	22mm to 75mm
Input Rubber Bung Range	20mm and 32mm
Overall Dimension	L-2650mm W-880mm H-1800mm
Net/Gross Weight	600 Kgs
Power Supply	Phase 50Hz 440 V 4 Wire

Advanced Precision & Reliability

Achieve superior accuracy with a filling precision of 1%, tailored to liquid type and viscosity. The servo motor-driven system, partnered with photo sensors for vial detection, ensures every vial is properly filled, stoppered, and capped. The process remains consistent and reliable, crucial for critical pharmaceutical and chemical applications.

User-Friendly Operation & Safety

Enjoy seamless operation through the PLC-based touchscreen HMI, allowing effortless batch data logging and streamlined control. Integrated safety guards, interlocks, and 'no vial, no fill' technology provide maximum operator safety and product quality, reducing risks and enabling compliance with global standards.

Efficient Design & Maintenance

The machine is designed for rapid changeover between vial sizes, requiring minimal tools for cleaning, which facilitates high productivity with less downtime. Automatic lubrication and a robust stainless-steel build offer low-maintenance operation while maintaining GMP and FDA compliance.

FAQ's of Vial Filling Stoppering And Capping Machine:

Q: How does the machine ensure precise filling accuracy for different vial sizes and liquid viscosities?

A: The machine utilizes a servo motor-driven, syringe-based filling system that delivers consistent results, achieving a filling accuracy of 1%. Adjustments can be made via the touchscreen HMI, ensuring precision regardless of vial size (2-30 ml) or liquid viscosity.

Q: What is the process for changing over to a different vial size?

A: The design allows for quick changeover with minimal tool requirements. Operators can easily adjust settings and components according to vial dimensions using the touchscreen HMI, reducing downtime during product or size switches.

Q: When should cleaning and maintenance be performed on the machine?

A: Routine cleaning is simplified by the easy-to-clean design with few tool requirements. Maintenance, including the automatic lubrication system, should be performed as recommended in the user manual or after each production batch for optimal performance and compliance.

Q: Where can this machine be installed, and does it meet regulatory standards?

A: The machine is suitable for pharmaceutical, biotech, and chemical production facilities. It's built to GMP standards, FDA-compliant, and made from SS 316/304, ensuring hygiene and regulatory adherence for multiple industries.

Q: What benefits does the integrated batch data logging provide?

A: Batch data logging, managed by the PLC, offers traceability and efficient record-keeping. This feature streamlines documentation for regulatory audits and enhances quality management, ensuring all production data is easily accessible.

Q: How does the machine detect missing or improperly processed vials?

A: Photo sensors are employed at multiple points to detect empty, filled, and capped vials. The 'no vial, no fill' system ensures operations halt if a vial is missing, preventing wastage and ensuring product integrity.

Q: Can the machine's speed and operation be customized for different products or requirements?

A: Yes, both speed and processing parameters can be adjusted via the touchscreen HMI. The machine's servo-driven system and flexible controls accommodate various vial sizes, containers, and operational needs, allowing tailored production throughput from 120 to 240 vials per minute.

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