About Automatic Six Head Vial Filling Line
Our well-acknowledged organization puts forward the world's best Automatic Six Head Vial Filling Line to widely scattered valued patrons. The presented filling line fill the liquid item into the vial at speed 120 vial/mi to 250vial/min due to its hi-tech contact & non-contact parts & components made from the best grade stainless steel with developed technology. Effortless to install, high in strength, durable, rust proof and efficient, Automatic Six Head Vial Filling Line comes in varied capacities, models, and sizes at industry leading prices.
Product Detail:
| Material | Stainless Steel |
| Power Source | 415V, 50Hz |
| Brand | Laxmi Pharma Equipment |
| Automation Grade | Automatic |
| Filling Speed | 120 vial /mi to 250vial/min |
| Orientation | Horizontal |
Technical Specifications:
| Description | Model LVFS 150 R |
| Filling Heads | 4/ 6 Heads |
| Output/ Hour | 6000/9000 Vials (Depending on the nature d liquid and its fill size or volume) |
| Power Characteristics | 420v, 3Phase, 50Hz, 4 Wire System |
| Input (Container Dia/ Height) | 16mm Dia to 50mm Dia/ Height 75mm Max. |
| Rubber Stopper | 13mm/ 20mm (Slotted & Non-Slotted) |
| Fill (mg.) | 0.1ml to 50ml |
| Filling Accuracy | ±1 % on Single Dose |
| Net Weight | 600Kgs |
| Machine Length | 1800mm |
| Machine width | 800mm |
| Machine height | 1400mm |
Precision Filling for Pharma ApplicationsEngineered for high-accuracy dosage, the Automatic Six Head Vial Filling Line utilizes six volumetric syringes to fill vials ranging from 2 ml to 100 ml, with a filling volume precision of 1%. Ideal for pharmaceutical and biotech operations, the line offers consistently reliable output and is equipped to handle a diverse range of vial sizes and volumes, ensuring flexible and error-free filling for sensitive sterile liquids.
Maximized Productivity and User-Friendly OperationThis vial filling line delivers speeds of up to 120 vials per minute, supporting efficient batch production. The system features a stainless steel SS 316 contact build for longevity and hygiene. Operators benefit from rapid, tool-free product changeovers, a clear touch screen HMI, and an automatic lubrication system, maximizing uptime and reducing maintenance requirements in fast-paced manufacturing environments.
Comprehensive Safety and Cleaning SolutionsSafety is integral, with features like an acrylic guard with interlock, an emergency stop button, and bottle presence sensors to activate the no vial-no fill function. The entire system is Complimented with an automatic stopper applicator and is fully CIP/SIP compatible, ensuring it meets stringent standards for cleanroom pharmaceutical applications while supporting easy, efficient sanitation routines.
FAQ's of Automatic Six Head Vial Filling Line:
Q: How does the Automatic Six Head Vial Filling Line maintain high filling accuracy?
A: The filling line employs a syringe-based volumetric system, offering precise control and maintaining an accuracy of 1% of the filling volume across 1 ml to 100 ml, ensuring each vial is dosed accurately.
Q: What is the process for changing vial sizes or fill volumes on this machine?
A: Changing vial sizes or fill volumes is straightforward and quick, involving minimal tool use thanks to ergonomic, modular adjustments and supportive features designed for fast, easy, and efficient changeover.
Q: Where is this vial filling line best suited for use?
A: This system is primarily designed for pharmaceutical and biotech industries, particularly in sterile or cleanroom environments, since it fulfills rigorous hygiene, accuracy, and safety requirements.
Q: What are the key benefits of the no vial-no fill feature?
A: The no vial-no fill sensor prevents liquid from being dispensed unless a vial is present, helping to reduce product waste, avoid spills, and maintain a cleaner, safer work environment.
Q: How is operator safety ensured during machine operation?
A: Safety is prioritized through an acrylic safety guard with interlock, emergency stop button, and automated presence detection, preventing unauthorized access and protecting users from operational hazards.
Q: What kind of maintenance and cleaning does the system require?
A: Routine maintenance is simplified with an automatic lubrication system for moving components. The equipment is also designed for CIP/SIP compatibility, allowing efficient in-place cleaning and sterilization without disassembly.
Q: What are the power and control requirements for this equipment?
A: The line operates on a three-phase electrical supply (220V or 380V AC, 50/60 Hz) and compressed air. All functions are controlled via a user-friendly touch screen HMI and advanced PLC system for seamless process management.